Quality Control – BOLTON BJJ Gi
At BOLTON, we build BJJ Gi for real training and real competition. Every Gi we make goes through a strict quality control system to ensure it holds up to hard rolling and stays consistent wash after wash. We don’t cut corners — we test for strength, fit, shrinkage, and durability so you can focus on your game.

Raw Material Inspection
Every roll of fabric, thread, and accessory is checked before production starts.
-
Precise fabric weight testing for pearl weave, twill, and ripstop materials
-
Tear-resistance testing to handle intense grappling and ground work
-
Strict safety check: skin-friendly, no harsh chemicals or strong odors
-
Only premium, stable fabrics pass to the next stage
Sewing & Stitching Quality Control
Stress points are reinforced and tested to avoid ripping or splitting.
-
Dense, tight stitching on armpits, crotch, knees, shoulders, and cuffs
-
Double and triple stitching at high-tension areas for extra strength
-
Stable collar design that won’t sag or lose shape over time
-
No loose threads, skipped stitches, or uneven sewing allowed
Fit & Performance Check
All BOLTON customized Gi are built for optimal performance and comfort.
-
Accurate sleeve length, pant length, and collar sizing for training and competition use
-
Freedom of movement tested for drills, rolls, and transitions
-
Consistent sizing across every batch for a reliable fit
-
No sharp edges or dangerous parts that could hurt training partners
Shrinkage & Durability Testing
We test how our Gi hold up to real, repeated use.
-
Shrinkage controlled within ±1% for consistent sizing after washing
-
High color fastness rated 4+ — no fading, bleeding, or staining
-
Abrasion testing to prevent pilling and fraying from ground contact
-
Wash-tested multiple times to maintain shape and strength
Final Inspection Before Shipping
Every Gi gets a full, detailed check before it leaves our facility.
-
Full visual inspection for stains, defects, embroidery alignment, and finish
-
Confirmation that every Gi and belt set is complete
-
Clean, protective packaging to keep your Gi in perfect condition during delivery
Our Promise to You
When you wear a BOLTON BJJ Gi, you get:

-
Minimal shrinkage, true-to-size fit
-
Tear-resistant construction for hard training
-
Long-lasting color with zero bleeding
-
Comfortable, safe fabric for daily training
-
Durable, reliable performance you can trust
Quality control isn’t just a process for us — it’s how we make Gi that work as hard as you do.